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Restoration and matching old woodwork

By the WuDesign workshop, Thottakkadu · Photographs are of our own work · Updated 6 September 2026

In short

  • One panel split, a section of cresting missing, half a run of balusters gone - the repair matched into what is already there.
  • We match profile, relief depth, margin and polish, so the new piece stops being visible.
  • Give us a sample, or close photographs with a rule in the frame.
  • Common in older churches and in tharavadu and heritage houses across Kerala.

A good deal of this workshop's work is not new work at all. Something in an older building has failed - a panel has split along the grain, a section of cresting has come away, water has got behind a run of moulding, half the balusters on a stair have gone - and the job is to put back a piece that nobody afterwards can pick out.

That is a harder brief than making the thing new, because the target is not a drawing, it is the piece next to it. Four things have to agree: the profile, the depth of the relief, the margin around the carving, and the polish. Get three right and miss the fourth and the repair still announces itself from across the nave. So we work from a physical sample where one can be taken down, and from close photographs with a rule or a coin in the frame where it cannot, and we cut a trial piece and hold it against the original before committing to the run.

This is also where machining genuinely helps rather than hurts. An original run of ornament was carved by hand and is therefore slightly irregular; what matters is that the new pieces sit inside that same range rather than being visibly crisper than everything around them. Machining gets the profile and the depth exactly right, and the hand work afterwards is what softens the new piece into its neighbours. Everything is done at the workshop and only fitted on site, around your Mass timings or the family's day.

The short facts

Made
Replacement panels, mouldings, cresting, brackets, corbels, balusters and screens for work that already exists
Matched on
Profile, relief depth, margin and polish
Works from
A physical sample, or close photographs with a rule or a scale in the frame
Typical jobs
Older churches, tharavadu and heritage houses, damaged panelling, a broken run of balusters
On site
Fitting only - the machining and finishing happen at the workshop, so there is almost no dust
Workshop
Kuttickal Road, Thottakkadu, Kottayam district, Kerala 686539
Hours
Monday to Saturday, 9.00 to 6.00
Area served
All of Kerala
Machining
Our own CNC routers, on our own floor - nothing sub-contracted
Installation
By our own team, not a hired crew
Photographed work on this site
61 pieces, every one our own

Fittings, Furniture and Mouldings

  • Carved cresting pieces

    Carved cresting pieces

    Small cresting pieces, cut many at a time and separated by hand.

  • Carved moulding lengths

    Carved moulding lengths

    Long carved lengths laid out to check the run before they go up.

  • Pierced corbels

    Pierced corbels

    A run of corbels stacked on the floor as they come off the bed.

  • Carved brackets

    Carved brackets

    Cut in batches to one drawing, so a whole run of them matches.

  • Pierced ornament panels

    Pierced ornament panels

    Two long panels cut right through, straight off the machine and before cleaning up.

Doors, Screens and Ceilings

  • Syriac beam over the madbaha

    Syriac beam over the madbaha

    The lettered beam across the sanctuary arch, cut and gilded to the parish's own text.

    Teak

  • A panelled wall

    A panelled wall

    Grooved boarding run the length of a room, with a carved rail and turned brass rosettes breaking it at chair height.

    Teak

  • Gothic tracery screen

    Gothic tracery screen

    Rose-window tracery in two tiers, cut and then painted out, so what you read is the shadow rather than the timber.

Questions we are asked

Can you match carving that was done a hundred years ago?

Usually yes. We match profile, relief depth, margin and polish from a sample or close photographs, cut a trial piece, and hold it against the original before running the rest.

What do you need from us to quote a repair?

Photographs of the damaged area and of a sound section beside it, with a rule or a coin in the frame for scale, plus rough measurements of what is missing. A physical sample is better still.

What if the original timber is no longer available?

We will tell you plainly rather than substitute quietly. Often a close match finished to the same polish is undetectable in place; where it would not be, you should know before we start.

Do you work in older churches?

Yes, this is a large part of what we do - panelling, cresting, screens, altar and madbaha work, and stations that have lost a panel.

Will there be dust and disruption in the building?

Almost none. Machining and finishing happen at the workshop; on site we are only fitting, and we work around the timings you give us.

Can you replace just one panel of a set?

Yes. A single missing station, one panel of a run of panelling, or a few balusters out of a flight are all normal jobs here.

Ask about this

Send a photograph of the wall or the opening, the size, and the feast or the date you are working towards. We answer on WhatsApp.

WhatsApp +91 99475 22121 Enquiry form

Workshop
Kuttickal Road, Thottakkadu, Kerala 686539
Phone
+91 99475 22121
Hours
Monday to Saturday, 9.00 to 6.00. Site visits by appointment.