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CNC joinery · churches and interiors · Kerala

Made for churches, and the houses beside them.

<b>Carved panels, screens, doors and interiors.</b> Drawn, machined and hand-finished in Kerala, for churches and for houses.

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    Go and see it

    Nalkodi Church, Nalkodi, Kottayam district, Kerala

    The fourteen stations are installed in the nave and can be seen at any time the church is open.

    The machine gets it close. The hand gets it right.

    A relief panel is read from four feet away, by someone who is praying. That is a harder test than any tolerance sheet.

    We use CNC because it gives us one thing hand carving alone cannot: fourteen panels that are truly a set. The same relief depth, the same margin, the same shoulder on every figure - so the eye moves down the nave without catching.

    Then the machine stops. The undercuts, the faces, the folds of cloth where no tool can reach - those are cut by hand, by carvers, the way they always were.

    We do not photograph our work under studio lights. We photograph it on the wall, in the church's own light, because that is where you will see it every day for the next hundred years.

    We draw it, we cut it, we finish it.

    Nothing on this website is a fixed product you have to take as it is. The subjects in our catalogue are the ones we are asked for most often, and every one of them gets redrawn for the parish that orders it.

    Bring a photograph, a rough sketch, a picture of the panel in the church down the road, or an idea the parish has been holding for years. We draw it ourselves, put the drawing in front of the committee, and cut it on our own machines only once it is signed.

    The drawing and the machining happen under one roof. That is why we can change a face, a border or a proportion late without the price moving, and why nothing leaves the workshop that we did not draw.

      From a tabernacle door to a living-room ceiling.

      Stations of the Cross

      Complete fourteen-panel relief sets in seasoned hardwood, machined as one set and finished by hand.

      Altars & Madbaha

      Main and side altars, altar screens and reredos, built to the sanctuary you already have.

      Ambo & Sanctuary Furniture

      Ambo, celebrant chair, credence table, communion rail and processional stands.

      Relief & Icon Panels

      Last Supper, Pieta, patron-saint reliefs and carved tabernacle doors.

      Jaali & Perforated Screens

      Sanctuary screens, confessional grilles and ventilator panels cut in wood, MDF or brass-faced board.

      Ceilings, Panelling & Doors

      Coffered ceilings, full wall panelling and carved entrance doors for church and presbytery.

      Restoration & Replication

      Damaged or missing panels in an older church, matched to the surviving carving and its patina.

      Parish Halls & Interiors

      Full interior works beyond the sanctuary - halls, offices, presbytery and convent joinery.

      Home Interiors

      Wall panelling, partitions, ceilings, staircase and balcony fronts, wardrobes and TV units, drawn to the room and cut on our own machines.

      Decorative Screens & Partitions

      Pierced jaali in wood, MDF or WPC for a hall, a stair well or a verandah — cut right through to a pattern drawn for the house.

      Mouldings, Brackets & Fittings

      Carved lengths, corbels, brackets and cresting cut in batches to one drawing, so a whole run of them matches.

      Engraved Gifts & Signage

      Trays, serving boards, name plates and presentation pieces, cut and lettered with whatever the family wants on them.

      The catalogue

      The subjects we are asked for most often. None of them is fixed.

      The Wedding Collection

      • Engraved serving tray — A wedding tray, cut and engraved with the couple's names and the date.
      • Ring tray — A turned teak tray for the rings, cut from one board and oiled.. Teak
      • Groom's tray and hanger — The tray, the board and the hanger, all lettered with the same name.. Teak
      • Guestbook board — A guestbook cut as a heart, with a wooden token for every guest to sign and drop in.. Teak
      • Serving tray, brass inlaid — A brass medallion let flush into the front rail, and cast brass feet under the corners.. Rosewood
      • Engraved serving board — A split monogram in flowers, cut and filled black on figured teak, with a juice groove run round the edge.. Teak
      • Engraved serving board — Scrollwork above and below the names. Cut, filled, and left pale so the grain still carries.. Teak
      • Wedding guest board — Guests sign a carved leaf and drop it behind the glass, and the leaves fill the tree over the course of the day.. Teak
      • Wedding trays, carried — The cane-panelled tray and the live-edge cake board, on the morning they were carried up the aisle.

      Stations of the Cross

      • Jesus falls the first time — The first fall. Relief depth is cut deepest here so the figure reads from the pew.. Teak. Nalkodi Church
      • Jesus meets his mother — The meeting on the road. Usually the panel a parish asks to see first.. Teak. Nalkodi Church
      • Simon of Cyrene helps Jesus — The compelled helper. Two figures sharing one beam.. Teak. Nalkodi Church
      • Veronica wipes the face of Jesus — The cloth and the imprinted face, carved as a separate shallow plane.. Teak. Nalkodi Church
      • Jesus falls the second time — The second fall, cut lower in the frame than the first.. Teak. Nalkodi Church
      • Jesus meets the women of Jerusalem — Weep not for me. A group panel, the hardest of the fourteen to compose.. Teak. Nalkodi Church
      • Jesus falls the third time — The third fall, at the foot of the hill.. Teak. Nalkodi Church
      • Jesus is stripped of his garments — Carved with restraint. Drapery does the work of the scene.. Teak. Nalkodi Church
      • Jesus is nailed to the cross — The nailing. The panel most often placed where light falls hardest.. Teak. Nalkodi Church
      • Jesus dies on the cross — The twelfth station. In most naves this is the panel opposite the pulpit.. Teak. Nalkodi Church
      • Jesus is taken down from the cross — The Deposition. Ladders, the body lowered, the mourners below.. Teak. Nalkodi Church

      The Life of Christ

      • The Last Supper — The institution of the Eucharist. The standard subject above or behind an altar.. Teak
      • The Descent from the Cross — Christ taken down, with the ladders still standing. Cut deep and finished dark.. Teak
      • The Last Supper, in a house — The same panel run long along the wall of an old Kerala house, above the dining table.. Teak
      • Christ, in a roundel — Cut deep enough that the face still holds its own shadow from the back of a nave. Photographed before the finish went on.. Teak
      • Christ crowned with thorns — An oval relief, hands folded. The crown is undercut so the thorns throw a shadow of their own rather than being drawn on with a shadow line.. Teak

      Marian Subjects

      • The Immaculate Heart of Mary — A half-length panel, the heart held at the breast. Carved for a house as often as for a church.. Teak
      • Immaculate Heart, house panel — A small arched panel for a house, cut from one board and finished by hand.. Teak

      Doors, Screens and Ceilings

      • Jaali screen — A pierced screen for light and air, cut to your own pattern.. Teak
      • Sanctuary screen — The screen dividing the madbaha from the nave.. Teak
      • Pierced ceiling screen — A ceiling panel cut right through and sprayed white. The pattern is drawn to the room it goes in.
      • Jaali panels and gilded mouldings — Pierced panels stacked against the wall, and the gilded mouldings that run with them.
      • Syriac beam over the madbaha — The lettered beam across the sanctuary arch, cut and gilded to the parish's own text.. Teak
      • Offertory box — A caned box carried up at the offertory, made light enough to hold in two hands.
      • A carved entrance door — Two leaves carved top to bottom, hung on a house. The centre stile, the beading and the panels are all cut on one setting, so the pattern runs through the join instead of stopping at it.. Teak
      • Prayer-room doors — Bells pierced right through the panel, so the lamp inside reads on the landing when the doors are shut.. Teak
      • A panelled wall — Grooved boarding run the length of a room, with a carved rail and turned brass rosettes breaking it at chair height.. Teak
      • Star jaali panel — A repeating star lattice cut clean through, for a partition or a ventilator. The pattern is set out so no cut lands on a short grain.
      • Gothic tracery screen — Rose-window tracery in two tiers, cut and then painted out, so what you read is the shadow rather than the timber.

      Fittings, Furniture and Mouldings

      • Pierced ornament panels — Two long panels cut right through, straight off the machine and before cleaning up.
      • Carved brackets — Cut in batches to one drawing, so a whole run of them matches.
      • Pierced corbels — A run of corbels stacked on the floor as they come off the bed.
      • Carved cresting pieces — Small cresting pieces, cut many at a time and separated by hand.
      • A batch of ornament — The same ornament repeated as many times as a job needs, all identical.
      • Carved moulding lengths — Long carved lengths laid out to check the run before they go up.
      • A brass-bound chest — The old Kerala chest, made new: hammered brass corners, straps and a shaped lock plate over a dark polished carcase.. Rosewood
      • Burl ring — One burl slab cut to a ring and filled, for a table top. The figure is the whole point, so nothing is stained over it.

      Engraved Gifts and Boards

      • Engraved house board — A board for the wall of a house, lettered straight into the timber.
      • Engraved serving board — A paddle board engraved with a family's own words.
      • Standing plaque — A round plaque and its base, engraved with a poem written for the person it was given to.. Teak
      • Scripture board — A live-edge board with the text and the hands cut in one pass and filled black.

      In the Workshop

      • The workshop floor — Our own machines, and a run of carved lengths waiting to go out.
      • Cutting a panel — The router working through a panel on the bed.
      • The router at work — Cutting slats, one pass at a time.
      • Cutting a baluster — A turned profile cut in relief, straight from the drawing.

      Nameboards and Signs

      • House nameboard — The number and the name of the house, raised clear of the board and weather-finished.. Teak
      • Family nameboard — A round board for the porch wall, the family's names raised and the leaves picked out.
      • Resort signboard — Raised lettering and a cut logo on solid boards, sized to be read from a road rather than from a desk.. Teak. Maram Resort, Mamalakandam
      • Live-edge nameplate — A cross-section slab kept exactly as it came off the log, with the lettering raised out of it.

      The Christmas Collection

      • Backlit tree lamp — A pine and a stag cut right through and lit from behind, standing on a live-edge base.
      • Lanterns and candle stands — Slim frames in three heights, made as a set for a porch at Christmas.. Teak
      • Christmas stars — Two of them: one built up from boards, one cut from a single piece with the nativity pierced through the middle.

      Six steps, and you approve every one before we cut.

      1. Meeting the parish

        We sit with the vicar and the committee. What is the devotion, what does the liturgy need, and what can the parish actually spend.

      2. Measured survey & light

        We measure the sanctuary ourselves and study how the light falls through the day - relief depth is chosen from that, not from a catalogue.

      3. Drawing, 3D & quotation

        Scaled drawings and a 3D visualisation, presented to the committee. Nothing is machined until it is signed.

      4. Timber & seasoning

        Boards are selected together, seasoned to moisture content and laid out so the grain runs correctly across the whole set.

      5. Machining & hand finishing

        Multi-pass CNC roughing and detail, then carvers take over for undercuts, faces and every edge the tool cannot reach.

      6. Polish, install & handover

        Finish and gilding in the workshop, then our own team fits on site and cleans up - well before the blessing.

      We will tell you what the timber will do in twenty years.

      • Teak - thekku
      • Rosewood - eetti
      • Mahogany
      • Anjili - wild jack
      • Marine ply & HDF core
      • Solid surface / Corian
      • Brass inlay
      • Gold leaf & gilding

      The questions a trustee actually asks.

      What do you need from us before you can quote?

      A site visit is best. Failing that: the wall or panel size, a photograph of the sanctuary, your timber preference and a budget range. We quote in writing, itemised.

      How long does a full fourteen-station set take?

      Ten to fourteen weeks from the day the drawing is signed, including seasoning and hand finishing. We plan backwards from your feast date, so tell us the blessing day first and we will tell you the last date we can start.

      Do you travel outside our district?

      Yes. We work across Kerala, and we bring our own installation team rather than sub-contracting it, so the people who cut the work are the people who hang it.

      Can you match the woodwork we already have?

      Yes. We take a sample or a close photograph of the existing carving and match profile, depth and polish. This is a large part of what we do in older churches.

      Will there be dust and disruption in the church?

      Almost none. Everything is machined and finished in our workshop; on site we are only fitting finished panels. We work around the Mass timings you give us.

      What about payment?

      In three stages. An advance when the drawing is signed, a stage payment when machining is finished and you have seen the work in the workshop, and the balance on installation. Nothing is asked for before a drawing exists.

      Tell us about your sanctuary.

      Workshop
      Kuttickal Road, Thottakkadu, Kerala 686539
      Phone
      +91 99475 22121
      Hours
      Monday to Saturday, 9.00 to 6.00. Site visits by appointment.
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